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Twin Screw Extruder×The Japan Steel Works, Ltd. - メーカー・企業と製品の一覧

Twin Screw Extruderの製品一覧

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Dehydration - Expansion Technology

Dehydration - Expansion Technology

It is also possible to prevent deterioration caused by local heating! A rationalization technology has been established for processing with a twin-screw extruder (TEX).

The production of polymers such as rubber copolymers is generally carried out through methods like emulsion polymerization or solution polymerization. Traditionally, methods using a single-axis pre-dehydrator and an expansion extruder for drying were common, but we have now established a rationalization technology that processes everything with a single twin-screw extruder (TEX), which we would like to introduce. By using a twin-screw intermeshing type screw, efficient transportation and extrusion of polymers are possible. Additionally, issues such as poor feed of raw materials, slit leakage, and surging instability are resolved. 【Features】 ■ Stable operation ■ Space-saving ■ Energy-saving ■ Prevention of polymer quality degradation *For more details, please refer to the PDF materials or feel free to contact us.

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Introduction to the evaporation effect of TEX water addition.

Introduction to the evaporation effect of TEX water addition.

Simultaneous high-efficiency volatile removal and low-temperature extrusion! Introducing the water-added degassing extrusion technology.

Our company uses a twin-screw extruder called 'TEX' for one method of removing volatile components from polymers, known as de-volatilization extrusion. To meet the increasingly stringent requirements for reducing residual volatile content, we have developed a water-assisted de-volatilization extrusion technology. By injecting water as a de-volatilization aid, we can enhance the de-volatilization performance to levels (residual volatile content of several + ppm or several ppm) that were not achievable with conventional methods. This technology involves a kneading section that combines a sealing ring and a kneading disk upstream of a vacuum vent, allowing for water injection under high resin pressure. **Advantages of using water as a de-volatilization aid:** - Easily obtainable - Inexpensive - High latent heat - Does not react with most resins - Easy to separate *For more details, please refer to the PDF document or feel free to contact us.*

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Technical Case Study: Wood Flour Compounding Using TEX

Technical Case Study: Wood Flour Compounding Using TEX

It features the characteristics of blending techniques and the development of wood powder compounding!

In the manufacturing process of wood products, a large amount of fine wood powder is generated. There is a growing movement to reuse this wood powder by compounding it with plastic to create new wood products. Due to various constraints in wood powder compounding, a twin-screw extruder with a deep groove screw like the 'TEX' and advanced kneading technology are required. This document introduces wood powder compounding using our twin-screw extruder 'TEX'. We invite you to read it. [Contents] ■ Features of TEX kneading technology - Conveying wood powder - Dispersion of wood powder - Treatment of wood vinegar gas - Pelletizing system ■ Development of wood powder compounding *For more details, please refer to the PDF document or feel free to contact us.

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  • wood
  • Wood processing machinery

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[Information] Desorption technology for polymers containing high concentrations of volatile components

[Information] Desorption technology for polymers containing high concentrations of volatile components

Applicable to various polymer manufacturing processes! Introducing the desorption technology for polymers containing high concentrations of volatile components.

This document introduces a technology for directly removing high concentrations of volatile components from polymers using a twin-screw extruder "TEX." Our company has established a volatilization technology for monomers and solvents contained in various polymers through numerous verification experiments. We have clearly presented the main technologies for high concentration volatilization, as well as the equipment configuration, in diagrams and tables, so please take a moment to read through it. [Contents] ■ Overview ■ Application Examples ■ Volatilization Technology ■ Equipment Configuration *For more details, please refer to the PDF document or feel free to contact us.

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Application of compound TEX in the cosmetics field.

Application of compound TEX in the cosmetics field.

Stabilization of product properties has been achieved! Introducing a case study on the development of continuous manufacturing processes in the cosmetics field.

We are pleased to introduce the successful development of a continuous manufacturing process in the cosmetics field through the application of the high-speed twin-screw extruder 'TEX'. The manufacturing method involves the quantitative supply of main raw materials and various additives such as UV absorbers from a hopper, followed by the quantitative supply of fats from the middle of the cylinder via a pump for kneading and dispersion. By kneading at high speed, we obtain an emulsion-like product with a fine and uniform kneading dispersion state. Previously, production was done using batch mixers, but the application of the high-speed twin-screw extruder has enabled improvements in productivity through continuous processing and stabilization of product properties. 【Features】 ■ Fine and uniform kneading dispersion state of emulsion-like products is achieved through high-speed kneading. ■ Improved productivity through continuous processing. ■ Stabilization of product properties is realized. *For more details, please refer to the PDF document or feel free to contact us.

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